Heavy-Load AGV Technical Specifications
| Technical Metric | Specification Value | Industrial Advantage |
|---|---|---|
| Max Load Capacity | 500kg - 3500kg (Per Wheel) | Supports Industrial-Scale Payloads |
| Peak Torque Output | 120 Nm - 450 Nm (Geared) | Handles Steep Ramps & High Inertia |
| Positioning Feedback | Magnetic/Optical Encoder (1024-4096 PPR) | Millimeter-Precision Navigation |
| Gearbox Efficiency | ≥ 94% (High-Precision Planetary) | Maximizes Battery Life & Runtime |
| Braking System | Integrated Electromagnetic (Fail-Safe) | Ensures Safety During Power Loss |
| Insulation Class | Class H (180°C Rated) | Prevents Burnout in 24/7 Duty Cycles |
| Radial Load Bearing | High-Capacity Tapered Roller Bearings | Supports Direct Weight of the AGV |
| Control Protocol | CANopen / EtherCAT / RS485 | Seamless Integration with AGV Brain |
| Operating Voltage | 24V / 48V / 72V DC | Matches Industry-Standard Battery Packs |
| Housing Protection | IP65 + MAO Ceramic Coating | Resists Industrial Dust and Fluids |
Applications in Smart Warehousing and Manufacturing
Heavy-load AGV motors are the primary choice for Automobile Assembly Lines, where AGVs transport car chassis between various robotic workstations. The high torque and precise braking are essential for safely moving multi-ton vehicles. They are also widely utilized in Automated Steel Mills and Foundries, where they move raw materials and heavy molds through high-temperature environments. In the pharmaceutical sector, our silent-running hybrid gear versions power clean-room AGVs that transport delicate chemicals without vibration. The 30-year legacy of HENTACH ensures that our motors can handle the "start-stop-pivot" nature of warehouse navigation without the mechanical wear seen in lower-grade alternatives.
- Heavy-Duty Pallet AGVs for massive logistics hubs.
- Mobile Robot Bases for industrial robotic arms.
- Hospital Logistics Robots (Silent Operation required).
- Automated Container Carriers in smart ports.
- Aircraft Component Transport in aerospace assembly.
The Advantage of Structural Power Integration
The advantage of HENTACH AGV motors is System Resilience. While competitors often bolt a motor to a separate wheel hub, HENTACH integrates the motor, gearbox, and load-bearing axle into a single unified unit. This reduces the number of potential failure points and drastically simplifies the vehicle's mechanical design. This innovation is a direct result of our 30 years of electromechanical heritage. By performing our own 500-ton die-casting, we ensure the axle seats and bearing pockets are perfectly aligned, which prevents the uneven tire wear and energy loss common in less precise assemblies. This is why our motors are proven to reach 50,000 miles of operation in heavy-duty cycles.
Furthermore, our Advanced Thermal Management systems ensure that these motors do not overheat during continuous 24-hour shifts. We use high-grade thermal interface materials and integrated heat fins on our die-cast housings to pull heat away from the copper windings. This maintains the motor in its peak efficiency zone, reducing the energy drawn from the AGV’s batteries and extending the time between charges. Our ISO 9001 certified facility performs rigorous load tests on every AGV motor to verify that its torque-to-current ratio is consistent. Partnering with HENTACH means choosing a manufacturer that understands the high stakes of industrial automation. We provide the professional-grade reliability that keeps your automated fleet moving without interruption.
